What are softshell jackets and how to choose?

softshell jacket manufacturer

What are Softshell Jackets?

Softshell jackets are a type of outerwear that have been specifically designed for outdoor use. They are made from a unique fabric that offers a balance of breathability, water-resistance, and stretch, making them suitable for a wide range of activities. These activities can range from hiking and climbing to skiing and snowboarding.

Advantages of Softshell Jackets

Softshell jackets have several advantages that set them apart from other types of outdoor jackets. The fabric used in softshell jackets is engineered to provide both comfort and protection against the elements for the person wearing it.Softshell jackets are generally lightweight, breathable, and stretchy, making them ideal for high-intensity activities such as climbing or running. They also offer better flexibility in movement and increased mobility.Softshell jackets are designed with water and wind resistance properties that offer added protection against unpredictable weather conditions.

Evolution of Softshell Jackets

Over the years, softshell jackets have evolved to become more versatile, durable and comfortable. With advancements in technology, the fabric of the jacket has improved to provide better waterproofing and breathability. The design and features have also been refined to meet the demands of different outdoor activities and weather conditions. They have evolved over the years to become more versatile, durable, and comfortable, and are now a popular choice in the custom apparel category. Understanding what a softshell jacket is, its advantages, evolution and its use in custom apparel category is an important factor when considering purchasing one.

Understanding Softshell Fabric

Fabric Softshell fabric is a versatile material that has been specifically designed for outdoor use. It differs from other types of outdoor fabrics, such as hardshell and fleece, in that it offers a balance of breathability, water-resistance, and stretch. This makes it suitable for a wide range of activities, from hiking and climbing to skiing and snowboarding.

softshell fabric

softshell fabric with fleece

Manufacturing Process

The manufacturing process of softshell fabric includes the use of different fibers and construction techniques. This includes the use of polyester, nylon, spandex, and other synthetic fibers that are woven together to create a durable, yet breathable fabric. The fibers are then treated with special coatings and laminations to enhance the fabric’s water and wind resistance.

Techniques used in manufacturing

One of the techniques used is Durable Water Repellent (DWR) coating, which is applied to the fabric to make it water-resistant. The coating applied to the fabric aids in repelling water, keeping both the fabric and the person wearing it dry. Lamination is another technique used during the manufacturing process, which involves bonding a layer of film or membrane to the fabric. This layer acts as a barrier, preventing water and wind from penetrating the fabric while still allowing moisture to escape.

Stitching and other features

The stitching used in the construction of softshell jackets also plays a crucial role in their performance. The stitching of the jacket should be reinforced in high-stress areas to ensure durability and to prevent tearing. Sealed zippers and adjustable cuffs also help to prevent water and wind from entering the jacket.

Customization options

When it comes to customization options, many manufacturers offer a variety of choices such as different colors, sizes, and logo/branding options. Embroidery, screen-printing, and heat transfer are also an option to personalize a softshell jacket. This can be useful for wholesalers, private label, or any other processing company that want to produce softshell jackets in bulk and with their own branding.

The manufacturing process of softshell jackets involves the use of different fibers and construction techniques to create a versatile, durable and breathable fabric. Techniques such as lamination, coating, and reinforced stitching are used to enhance the performance of the fabric in terms of water and wind resistance. Customization options, such as embroidery, screen-printing, and heat transfer are also available to personalize the jacket. Understanding the manufacturing process and features, one can make a well-informed decision when choosing a softshell jacket for themselves or for a bulk order.

Embroidery Logo

Printing Logo

Types of Softshell Jackets

There are a variety of different types of softshell jackets available on the market, each with their own intended use and specific features. The most common types include 3-layer, 2.5-layer, and 2-layer softshells. Each type has its advantages and disadvantages, depending on the intended use.

3-layer Softshell

3-layer softshells offer the most protection from the elements and are best suited for extreme weather conditions. These types of jackets typically have a durable face fabric, a waterproof and breathable membrane, and a protective inner layer. This combination of layers provides excellent protection against rain, snow, and wind. Examples of 3-layer softshells include The North Face Apex Flex GORE-TEX and Marmot Edge Insulator Jacket.

2.5-layer and 2-layer Softshell

2.5-layer and 2-layer softshell are more versatile and can be used for a wide range of activities, from hiking to skiing. These jackets typically have a durable face fabric and a protective inner layer, but they may not have a separate membrane layer. Instead, the fabric is treated with a durable water-repellent (DWR) coating to make it water-resistant. 

Considerations for Choosing a Softshell Jacket

When choosing a softshell jacket, there are a few key factors to consider. The fit of the jacket is an important consideration, as it should be comfortable and not too tight or too loose. Weather resistance and durability are also important, as you want to make sure the jacket will be able to withstand the elements.

Fit and Comfort

Ensuring the right fit and comfort is essential when choosing a softshell jacket. It is important to try the jacket on and move around in it to make sure it feels comfortable and doesn’t restrict movement. Consider the type of activity you’ll be using the jacket for, and choose a fit that is appropriate for that activity. For example, if you’ll be layering the jacket under a shell or wearing it over heavy insulation, you may want a looser fit.

Weather Resistance and Durability

When looking for a jacket that will provide good weather resistance and durability, there are a few key things to consider. Look for a jacket that has a high quality face fabric that is abrasion-resistant and can withstand wear and tear. Check the jacket for reinforced stitching, sealed zippers, and adjustable cuffs, as these features help to improve the durability and weather resistance of the jacket.

Construction and Materials

The construction and materials of a jacket can have a big impact on its performance. Look for a jacket that is made from durable and breathable fabric, such as nylon or polyester. Avoid jackets that are made from cotton, as they tend to be less durable and won’t keep you as warm when wet.

Vebtilation and breathability

Ventilation options, such as zippers or mesh panels, can also be an important consideration when choosing a softshell jacket. These features can help to increase breathability and improve comfort when you’re working up a sweat. They also help to prevent overheating, which can be especially important when you’re engaging in high-intensity activities.

Additional featurers

Additional features such as pockets, hoods, and adjustability can also play an important role in your decision. Consider the specific use case, the weather conditions and personal preferences while evaluating the features of the jacket.

When choosing a softshell jacket, it’s important to consider the fit and comfort, weather resistance and durability, construction and materials, customization options, ventilation options, and additional features. The right jacket can provide the perfect balance of protection and breathability, as well as offer versatility and durability for all your outdoor activities. By considering all these factors, you’ll be able to make an informed decision and choose the best softshell jacket for your needs.

Care and Maintenance of Softshell Jackets

Proper care and maintenance are essential to ensure that your softshell jacket remains in good condition and continues to provide the protection and comfort you need. By taking the time to properly care for your jacket, you can extend its life and ensure that it continues to perform well. Here are some tips you may follow.

Cleaning

  • Always read the care label on the jacket before cleaning.
  • Avoid using bleach or fabric softener.
  • Use a mild detergent and wash in cold water.
  • Hang to dry or tumble dry on low heat.

Storing

  • Store the jacket in a cool, dry place.
  • Avoid storing the jacket in damp or humid places.
  • Make sure the jacket is clean and dry before storing.
  • Avoid storing the jacket in direct sunlight.

Repairs

  • Small rips, tears or holes can be fixed with a repair tape or patch.
  • Zipper can be fixed with a zipper repair kit.
  • Re-waterproofing: when the jacket’s waterproofness has worn off, you can revive it by applying a new DWR (Durable Water Repellent) coating.

Additional Tips

  • Avoid carrying sharp objects in pockets that can puncture or tear the jacket.
  • Avoid wearing the jacket while doing activities that may damage it, such as crawling through tight spaces or climbing.
  • Avoid exposing the jacket to extreme heat, such as a campfire or fire pit.

By following the above tips, you can ensure that your softshell jacket remains in good condition and continues to provide the protection and comfort you need. Remember that proper care and maintenance are essential to ensure that your jacket performs well and lasts for a long time.

Proper care and maintenance are essential to ensure that your softshell jacket remains in good condition and continues to provide the protection and comfort you need. Cleaning, Storing, Repairs and additional tips are the key factors that one should consider for the care and maintenance of the jacket. Following these tips can help you to extend the life of your jacket and ensure that it continues to perform well.

Conclusion

In conclusion, Softshell jackets have become a popular choice in the custom apparel category due to their versatile nature. They are made of a unique fabric that offers a combination of breathability, water-resistance, and stretching, making them ideal for a wide range of outdoor activities. When choosing a softshell jacket, it is important to consider the fit and comfort, weather resistance and durability, construction and materials, customization options, ventilation options, and additional features. The right jacket can provide the perfect balance of protection and breathability, as well as offer versatility and durability for all your outdoor activities.

Proper care and maintenance of the jacket is also an important factor to consider. Cleaning, storing, repairs and additional tips are key considerations to ensure that your jacket remains in good condition and continues to provide the protection and comfort you need. Understanding the manufacturing process of the jacket, the options available, and how to take care of it can help you make a well-informed decision when choosing a softshell jacket for yourself or for a bulk order. With the right jacket and proper care, you can enjoy the great outdoors in comfort and style.

FAQS

1.What is the difference between a softshell jacket and a hardshell jacket?

Softshell jackets are generally lighter and more breathable and flexible than hardshell jackets. They typically have a woven construction that provides good wind and water protection but does not offer the full waterproofing of a hardshell jacket.

2.Do softshell jackets require maintenance?

Yes, softshell jackets require regular maintenance to ensure their waterproof performance. It is important to follow the manufacturer’s advice for washing and caring for the jacket. Typically, it is recommended to use a low-temperature, gentle wash cycle, avoid using fabric softener or bleach, and air dry the jacket thoroughly after washing.

3.How to customize a softshell jacket with our own brand?

  • Choose the style of jacket you want.
  • Decide where you want to place your logo.
  • Select the color and placement of your logo.
  • Choose a customization method (e.g., embroidery, screen printing).
  • Confirm the mock-up of your design.
  • Wait for production and delivery.

4.What Accessories are used in softshell jacket?

Softshell jackets may include a variety of accessories or features, depending on the brand and model. Some common accessories used in softshell jackets include: Zippers ,Cuffs, Hoods, Pockets, Hem, Lining, Thumbholes, DWR Coating, Breathable Fabrics.

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